A separator for grains and seeds photos and fiber

Photos and fiber separator for grains and seeds, as well as building products.

 

 


Description of fiber separator for grains and seeds:

Fiber separator of grains and seeds – a completely new innovative design, which has no analogues in the field of sorting of grains and seeds.

The uniqueness of this development is the use of fiber laser technology, separation of grains and seeds with the aim of identifying kernels with both external and hidden defects, as well as the opportunity to carry out spectral point analysis, which allows to determine the composition of the grain for the purpose of sorting it on the basis of chemical composition.

The sorter (fibre separator of grains and seeds) through the use of modern fibre laser technology makes it possible to separate seeds and grains not only by external parameters, such as color, texture, form elements, but by a hidden internal characteristics.

The quality of grain cleaning to 99.99%.

 


Advantages:

– fiber separator for grains and seeds uses bystrotverdeyushchie ejectors. The minimum opening time of 1 MS. Due to these valves reduces the flow volume of consumed air. The life of the ejectors to 6 billion cycles of opening closing;

the presence of recordervideo tray. System ressortiront allows to reduce the loss of good product in the waste;

– modern control system on the basis of Windows XP. Russian-language control panel, allows you to easily configure and use an optical separator in the work. Touch screen computer system visualises all the functional parameters and the analyzed signal. Possible remote operator;

video camera of its own design with high resolution, is able to recognize up to 16,000 shades, the frequency of shooting up to 15 000 frames per second. Resolution camera 2048 pixels, which provides a resolution of 0.2 mm;

the optimal ratio of the width of the tray and the optics used prevents image distortion at the edges of the tray, and as a consequence, ensures the accuracy and quality of sorting the total flow of the product;

identify external and internal defects of the grains, including hidden internal features;

– quality of cleaning to 99.99 %.

 

Design:

Fiber separator for grain and seed consists of:

hopper receiving the source material – 1,

vibratto – 2,

pitched pans – 3,

laser modules – 4,

optical fibers – 5,

video modules – 6,

devices sweep a laser beam – 7,

lighting – 8,

array pnevmomagistral – 9,

tank waste – 10,

hopper of the pure product 11,

the bunker of reception of ricochet – 12,

the bunker of reception of the intermediate fraction 13,

vibralite intermediate fraction – 14

and pitched the tray intermediate fraction 15.

 

Working principle:

The principle of laser fiber separation of grains and seeds is as follows.

The laser emitters 1 and 2, create light beams of different lengths of waves using fiber optic and optical systems of the scanner 3 is converted into a flat luminous flux 4.

From the hoppers of the vibrating feeder 5 seeds in a thin layer, served on sloped trays: 6 and 7. When gathering with these trays, the grains fall into the area of the light flux 4. Part of the light transmitted through grains is recorded with a fast camera 8.

Red forms of rice in contrast to high-quality seeds pass less light, so the camera 8 captures them as darker objects than with quality grains and using processing system images, sends a signal to the block 9 pnevmomaketov. After this signal, through the opposite of poor quality grains pneumoectomy, fed air flow, with which the impurities and part of the grains are sent to the receiver 10, the intermediate fraction, and quality seeds under the action of gravity fall into the receiver 11 of pure product.

The intermediate fraction is needed to reduce losses of quality seeds in the waste. The intermediate fraction in the separator is sent to the vibrating feeder bunkers 12.

Separation of impurities from the intermediate fraction is carried out as follows. Laser emitters: 13 and 14, by using the scanner 15 create a flat light flux 16. From the vibrating feeder bunkers 12 intermediate fraction is fed in a thin layer on the sloped trays: 17 and 18. When gathering with these trays, the grains fall into the area of the light flux 16.

Using the camera 19 and block 20 pnevmomagistral red forms of rice are sent to the receiver 21 of the waste, and quality seeds and the Unallocated part of the red forms of rice under the action of gravity fall into the receiver 22 – semi – pure product. The fraction of conditionally – pure product is then transferred to the hopper of the vibrating feeder 5.

 

Sort products:

raisins,

wheat,

oats milled

rice red.

 

Specifications:

Mark SV-1 SV-2 SV-3 SV-4
Type stationary
Drive electric
The type of energy consumption AC voltage of 220V, 50 Hz
Overall dimensions in working position, mm, not more – length – width – height 150010402100 150014502100 150018402100 150022302100
Structural weight, kg, not more 550 750 950 1150
The total installed capacity, kW, not more 1,1 1,8 2,4 3,1
The number of personnel, persons 1 (a mechanic of the set, agregately processing line)
Nominal productivity per 1 hour of basic time, t 0,4 – 7,5 0,8 – 15 1,2 – 22,5 The 1.6 – 30
Podder seeds and waste not allowed
Air flow, l/min 800-1200 1200-2000 2000-3000 2000-4000
The pressure of air at the inlet of the separator, MPa 0,7-0,9
Working air pressure, MPa 0,3-0,5
Number of high speed valves, PCs 72 144 216 288
Service life, years 9

 

Description of the separator of grains and seeds, as well as building products:

Photoseparator sort product according to color, shape and size. With high-resolution cameras and a scanning speed of up to 50,000 frames per second, the purity of grain as high as 99.99%.

With the help of spectrophotometer removed spectra of reflection, thus, is determined by the maximum contrast between standard and non-liquid raw materials. The separator is simple to operate and setup process. Has good operational properties.

In contrast to the fibre separator of the grain and seed separator uses a led backlight.

 

Sort products:

– cereals: amaranth, mustard, buckwheat, clover, hemp, sesame, flax, red flax, alfalfa, raw oats, milled oats, spelled, millet, wheat, rapeseed, milk Thistle, rye, ginger, safflower seeds beet, sorghum, phacelia, barley;

– snacks: peanuts, walnuts, pine nuts, sunflower, striped sunflower, pistachios, hazelnuts, sunflower kernel;

– bean: mung beans, chickpeas, soybeans, white beans, red beans, lentils;

– cereals: buckwheat, oats, Plena, Indian rice, rice;

– industrial products: minerals, pegmatite, plastic, PET flakes, glass.

 

Specifications:

Mark F5.1 F10.1 The F15.1 F20.1
Type Stationary
Drive Electric
The type of energy consumption AC voltage of 220V, 50 Hz
Overall dimensions in working position, mm, not more
— Length
— Width
— Height
1520
1045
1900
1520
1450
1900
1520
1840
1900
1520
2230
1900
The total installed capacity, kW, not more 1.4 1.5 1,8 2,5
The number of personnel, persons 1 mechanic of the complex, unit or technical lines
Nominal productivity per 1 hour of basic time, t 0,4-4,0 0,8-8,0 1,2-12,0 1,6-16,0
Podder seeds and waste Not allowed
Air flow, l/min 800-1200 1200-2000 2000-3000 2000-4000
The air pressure at the inlet of the separator 0,7-0,9
Working air pressure, MPa 0,3-0,5
Number of high speed valves, PCs 72 144 216 288