The domestic milling machines with CNC and 3D contouring
Accurate and reliable milling machines with CNC for three, four and five-axis machining.
The domestic milling machines CNC for contour or 3D machining are expanding the boundaries of production to create a more interesting and complex forms of ferrous and non-ferrous metals, wood, chipboard, MDF, plastic, Plexiglas, polyethylene, polyamide and similar materials. large dimensions. They are divided by the number of axes used for three -, four-and five-axis machining.
Milling machines CNC for contour or 3D machining
Three-axis milling machine Model 1, its benefits, applications, specifications
Three-axis milling machine Model 3, its benefits, applications, specifications
Chetyrehluchevoy milling machine Model 4, its benefits, applications, specifications
Five-axis milling machine Modeler 5, its advantages, applications, specifications
Milling machines CNC for contour or 3D machining:
The domestic milling machines CNC for contour or 3D machining are expanding the boundaries of production to create a more interesting and complex forms of ferrous and non-ferrous metals, wood, chipboard, MDF, plastic, plexiglass, polyethylene, polyamide and similar materials. large dimensions.
Domestic milling CNC machines is represented by 3 species, subdivided by the number of axes used for three -, four-and five-axis machining.
Three-axis milling machine Model 1:
The machine is designed for machining complex contours of body parts made from nonferrous metals and alloys, wood, plastic etc. materials.
The machine can perform milling, drilling, reaming, tapping, boring and reaming the holes.
The advantages of three-axis milling machine Model 1:
welded basic details of the machine’s increased rigidity,
– high-precision rolling guides,
– high-precision ball screw,
– highly dynamic drive feed.
The use of three-axis milling machine Model 1:
– engineering: hull instrumentation, installation products,etc.,
– machinery: moulds and prototypes for die casting, molds,etc.,
– woodworking: making door fronts, panels, 3-D reliefs,etc.,
– manufacturing of advertising production: milling and engraving of letters, signs, plaques, logos, etc.
Specifications three-axis milling machine Model 1:
| Features: | Value: |
| Parameters working area: | |
| Size of table working surface, mm | 1584*1000 |
| The method of fixation of the workpiece | With the help of mechanical clamps on the aluminum table with T-slots |
| Maximum stroke of vertical table (along the Z-axis), mm | Mechanical clamps |
| Distance between table surface and a portal, mm | 430 |
| Distance from spindle nose to table surface, mm | 444 |
| the greatest | 94 |
| Spindle: | |
| Model | ELTE, ТМА4 10/2 |
| Power, kW | 3,6 |
| The spindle rotation frequency, rpm | 18 000 |
| Spindle taper | ISO 30 |
| Move: | |
| The greatest displacement along the axes (X, Y, Z) mm | 1000, 1000, 350 |
| Positioning accuracy, mm | +/- 0,05 |
| Repeatability, mm | +/- 0,01 |
| The speed of rapid movements on the axes (X, Y, Z) m/min | 8, 8, 8 |
| The type of guide X, Y, Z | Rail ball |
| The transfer type in the X, Y, Z | Ball screw pair
20, 25, 32*5 accuracy class C5, preloaded |
| Electrical equipment: | |
| Drive type | Synchronous servo SPS |
| The power of the motors of the axes X, Y, Z, kW | 1,5, 1,5, 0,75 |
| Type of CNC system | Serocon with a remote control unit |
| Dimensions and weight | |
| Machine overall dimensions (length, width, height), mm | 1938, 1903, 2179 |
| Weight of machine, kg (roughly) | 1700 |
Three-axis milling machine Model 3:
The machine is designed for contouring and three dimensional machining of non-ferrous metals and alloys, wood, chipboard, MDF, plastic, Plexiglas, polyethylene, polyamide, etc. materials.
The machine can perform milling, drilling, reaming, tapping, boring and reaming the holes.
The advantages of three-axis milling machine Model 3:
– ensuring the necessary rigidity and vibration resistance of the machine due to massive steel construction of the frame and portal
– long-term stability of the geometrical sizes in a wide range of temperatures and mechanical loads
– in all axes of the machine is equipped with precision rail rolling guides c high load capacity and long life,
– transmission gear rack and pinion has a good combination of load, the dynamic and accuracy characteristics,
– drive the Z-axis is ball screw transmission 5-class accuracy, the hallmarks of which are smooth quiet operation, small friction losses, high load capacity, displacement with high precision,
– high speed spindle ELTE is used for quick and accurate operation with minimal noise level
– reliable, easy to install and configure device management and control over the movement.
The use of three-axis milling machine Model 3:
– mechanical engineering: manufacturing of machine parts and mechanisms, tools, molds, moulds, marking,etc.,
– production of consumer goods: tools, devices, toys, models, interior elements,etc.
– wood processing: cutting material, processing of Board composites, manufacturer of door fronts, panels, exclusive parquet, furniture, 3D reliefs,etc.
– manufacturing of advertising production: milling and engraving of letters, signs, plaques, logos, Souvenirs, etc.
Specifications three-axis milling machine Model 3:
| Features: | Value: |
| Parameters working area: | |
| The maximum size of table working surface, mm | 3000*3000 |
| The method of fixation of the workpiece | With the help of mechanical clamps on the aluminum table with T-slots |
| Distance between table surface and a portal, mm | 186 |
| The width of the groove of the machine table, mm | 8 |
| Spindle: | |
| Model | ELTE, ТМРЕ4 14/2 |
| Power, kW | 5,6 |
| The spindle rotation frequency, rpm | 18 000 |
| Cartridge type | Collet – ER 25 |
| Maximum shank diameter of the tool, mm | 1-16 |
| Move: | |
| The greatest displacement along the axes (X, Y, Z) mm | 3000, 3000, 500 |
| Positioning accuracy, mm | +/- 0,1 |
| Positioning accuracy with installed magnetic ruler, mm | +/- 0,03 |
| Repeatability, mm | +/- 0,05 |
| The speed of rapid movements on the axes (X, Y, Z) m/min | 60, 60, 15 |
| The type of guide X, Y, Z | Rail ball |
| The transfer type in the X, Y | Gear rack (7th CL.), gear (6th CL.), m=2,387
|
| The transfer type for Z axis | Ball screw
d16*5, 5th CL. |
| Electrical equipment: | |
| Drive type | Synchronous servo SPS |
| The power of the motors of the axes X, Y, Z, kW | 2*2, 2, 0,75 |
| Type of CNC system | Serocon with a remote control unit |
| Dimensions and weight | |
| Machine overall dimensions (length, width, height), mm | 3822, 3845, 2044 |
| Weight of machine, kg (roughly) | 2300 |
Chetyrehluchevoy milling machine Model 4:
The machine is designed for contour or 3D machining of wood, chipboard, MDF, plastic, Plexiglas, polyethylene, polyamide and similar materials. large dimensions.
Versatile design allows you to use it as a conventional three-axis milling machine, or with small operations to remove the desktop and install the rotary axis to turn it into a special tool which can process parts with dimensions (l, W, h): 1800х1800х1200 mm.
The advantages of the four-axis milling machine Model 4:
– ensuring the necessary rigidity and vibration resistance of the machine due to massive steel construction of the frame and portal
– long-term stability of the geometrical sizes in a wide range of temperatures and mechanical loads
– use high precision ball screw with a smooth quiet running,
– Ball screws have small friction losses,
– Ball screws have high load capacity,
– high accuracy displacement
– the machine is equipped with a reliable, easy to install and configure device management and control over the movement.
The use of the four-axis milling machine Model 4:
– mechanical engineering: manufacturing of machine parts and mechanisms, tools, molds, moulds, marking,etc.,
– production of consumer goods: tools, devices, toys, models, interior elements,etc.
– wood processing: cutting material, processing of Board composites, manufacturer of door fronts, panels, exclusive parquet, furniture, 3D reliefs,etc.
– manufacturing of advertising production: milling and engraving of letters, signs, plaques, logos, Souvenirs, etc.
Technical characteristics of the four-axis milling machine Model 4:
| Features: | Value: |
| Parameters working area: | |
| The maximum size of table working surface, mm | 2500*2500 |
| The maximum size of the workpiece installed on a rotating axis, mm | 1800 |
| The method of fixation of the workpiece | With the help of mechanical clamps on the aluminum table with T-slots (table removable), the kit includes drive gear and shaft for rotary axes |
| The width of the groove of the machine table, mm | 8 |
| Spindle: | |
| Model | ELTE, ТМРЕ4 14/2 |
| Power, kW | 3 |
| The spindle rotation frequency, rpm | 18 000 |
| Cartridge type | Collet – ER 25 |
| Move: | |
| The greatest displacement along the axes (X, Y, Z) mm | 2500, 2500, 900 |
| Positioning accuracy, mm | +/- 0,1 |
| Positioning accuracy with installed magnetic ruler, mm | +/- 0,03 |
| Repeatability, mm | +/- 0,02 |
| The speed of rapid movements on the axes (X, Y, Z) m/min | 60, 60, 15 |
| The type of guide X, Y, Z | Rail ball |
| The transfer type in the X, Y, Z | Ball screw
d20*5, 5th CL.
|
| Electrical equipment: | |
| Drive type | Synchronous servo stamp |
| The power of the motors of the axes X, Y, Z, kW | Of 0.27, and 0.27, 0,07 |
| Type of CNC system | Serocon with a remote control unit |
| Dimensions and weight | |
| Weight of machine, kg (roughly) | 2100 |
Five-axis milling machine Modeler 5:
The machine has five axes (three linear and two angular) and used for manufacturing three-dimensional products from a wood and polymeric materials with maximum dimensions 2500х1590х1015 mm.
The machine can perform milling, drilling, reaming, tapping, boring and reaming the holes.
Advantages platicevo milling machine Modeler 5:
in the design of the machine used welded base part high rigidity,
– the drive spindle head rotation (A axis, B) apply high-precision planetary reducer,
– the movement of the axes of the machine is provided with servo СПС25,
– machine control is performed by means of CNC its own production – Servocom 1000,
– using the supplied drivers “Modelist – 5x” can be controlled directly from CAD programs.
Application platicevo milling machine Modeler 5:
– manufacturing of forms for vacuum forming,
– complex three-dimensional products of wood, MDF, plywood, plastic, composite materials,
– manufacturing of master-models of color and black molding,
– prototyping,
– production of decorative elements, furniture.
Specifications platicevo milling machine Modeler 5:
| Features: | Value: |
| Parameters working area: | |
| The maximum size of table working surface, mm | 2500*1590 |
| Distance from spindle nose to table surface, mm | 1015 |
| the greatest | 215 |
| The method of fixation of the workpiece | With the help of mechanical clamps, mounting holes table M10 |
| Spindle: | |
| Model | ELTE, ТМРЕ3 12/2 |
| Power, kW | 2 |
| The spindle rotation frequency, rpm | 18 000 |
| Cartridge type | Collet – ER 25 |
| Maximum shank diameter of the tool, mm | 1-16 |
| Move: | |
| The greatest displacement along the axes (X, Y, Z), mm (A, b), on | 2500, 2500, 900, +/-110, +/-200 |
| Positioning accuracy, mm | +/- 0,023 |
| Repeatability, mm | +/- 0,01 |
| The speed of rapid movements on the axes (X, Y, Z) m/min (A, b), o/h | 10, 10, 10, 180, 180 |
| The type of guide X, Y, Z | Rolikovye |
| The transfer type in the X, Y | Belt
|
| The transfer type for Z axis | Gear rack
|
| The transfer type of the axes A, b | Planetary reducer |
| Electrical equipment: | |
| Drive type | Synchronous servo SPS |
| The power of the motors in the X, Y, Z, A, b, kW | 0,4, 0,4, 0,1, 0,4, 0,4, |
| Type of CNC system | Serocon with a remote control unit |
| Dimensions and weight | |
| Machine overall dimensions (length, width, height), mm | 790-1060, 760, 770 |
| Overall size of frame (length, width, height), mm | 3348, 2860, 3898 |
| Weight of machine, kg (roughly) | 2000 |
Note: the description of technology on the example of machines MODEL 1, MODEL 3, MODEL 4, MODEL 5.
