The domestic milling machines with CNC and 3D contouring

Accurate and reliable milling machines with CNC for three, four and five-axis machining.

 

 

The domestic milling machines CNC for contour or 3D machining are expanding the boundaries of production to create a more interesting and complex forms of ferrous and non-ferrous metals, wood, chipboard, MDF, plastic, Plexiglas, polyethylene, polyamide and similar materials. large dimensions. They are divided by the number of axes used for three -, four-and five-axis machining.

 

Milling machines CNC for contour or 3D machining

Three-axis milling machine Model 1, its benefits, applications, specifications

Three-axis milling machine Model 3, its benefits, applications, specifications

Chetyrehluchevoy milling machine Model 4, its benefits, applications, specifications

Five-axis milling machine Modeler 5, its advantages, applications, specifications

 


Milling machines CNC for contour or 3D machining:

The domestic milling machines CNC for contour or 3D machining are expanding the boundaries of production to create a more interesting and complex forms of ferrous and non-ferrous metals, wood, chipboard, MDF, plastic, plexiglass, polyethylene, polyamide and similar materials. large dimensions.

Domestic milling CNC machines is represented by 3 species, subdivided by the number of axes used for three -, four-and five-axis machining.

 


Three-axis milling machine Model 1:

The machine is designed for machining complex contours of body parts made from nonferrous metals and alloys, wood, plastic etc. materials.

The machine can perform milling, drilling, reaming, tapping, boring and reaming the holes.

 

The advantages of three-axis milling machine Model 1:

welded basic details of the machine’s increased rigidity,

high-precision rolling guides,

– high-precision ball screw,

highly dynamic drive feed.

 

The use of three-axis milling machine Model 1:

engineering: hull instrumentation, installation products,etc.,

machinery: moulds and prototypes for die casting, molds,etc.,

woodworking: making door fronts, panels, 3-D reliefs,etc.,

manufacturing of advertising production: milling and engraving of letters, signs, plaques, logos, etc.

 

Specifications three-axis milling machine Model 1:

Features: Value:
Parameters working area:
Size of table working surface, mm 1584*1000
The method of fixation of the workpiece With the help of mechanical clamps on the aluminum table with T-slots
Maximum stroke of vertical table (along the Z-axis), mm Mechanical clamps
Distance between table surface and a portal, mm 430
Distance from spindle nose to table surface, mm 444
the greatest 94
Spindle:
Model ELTE, ТМА4 10/2
Power, kW 3,6
The spindle rotation frequency, rpm 18 000
Spindle taper ISO 30
Move:
The greatest displacement along the axes (X, Y, Z) mm 1000, 1000, 350
Positioning accuracy, mm +/- 0,05
Repeatability, mm +/- 0,01
The speed of rapid movements on the axes (X, Y, Z) m/min 8, 8, 8
The type of guide X, Y, Z Rail ball
The transfer type in the X, Y, Z Ball screw pair

20, 25, 32*5

accuracy class C5, preloaded

Electrical equipment:
Drive type Synchronous servo SPS
The power of the motors of the axes X, Y, Z, kW 1,5, 1,5, 0,75
Type of CNC system Serocon with a remote control unit
Dimensions and weight
Machine overall dimensions (length, width, height), mm 1938, 1903, 2179
Weight of machine, kg (roughly) 1700

 

Three-axis milling machine Model 3:

The machine is designed for contouring and three dimensional machining of non-ferrous metals and alloys, wood, chipboard, MDF, plastic, Plexiglas, polyethylene, polyamide, etc. materials.

The machine can perform milling, drilling, reaming, tapping, boring and reaming the holes.

 

The advantages of three-axis milling machine Model 3:

– ensuring the necessary rigidity and vibration resistance of the machine due to massive steel construction of the frame and portal

long-term stability of the geometrical sizes in a wide range of temperatures and mechanical loads

– in all axes of the machine is equipped with precision rail rolling guides c high load capacity and long life,

transmission gear rack and pinion has a good combination of load, the dynamic and accuracy characteristics,

– drive the Z-axis is ball screw transmission 5-class accuracy, the hallmarks of which are smooth quiet operation, small friction losses, high load capacity, displacement with high precision,

high speed spindle ELTE is used for quick and accurate operation with minimal noise level

– reliable, easy to install and configure device management and control over the movement.

 

The use of three-axis milling machine Model 3:

mechanical engineering: manufacturing of machine parts and mechanisms, tools, molds, moulds, marking,etc.,

production of consumer goods: tools, devices, toys, models, interior elements,etc.

wood processing: cutting material, processing of Board composites, manufacturer of door fronts, panels, exclusive parquet, furniture, 3D reliefs,etc.

manufacturing of advertising production: milling and engraving of letters, signs, plaques, logos, Souvenirs, etc.

 

Specifications three-axis milling machine Model 3:

Features: Value:
Parameters working area:
The maximum size of table working surface, mm 3000*3000
The method of fixation of the workpiece With the help of mechanical clamps on the aluminum table with T-slots
Distance between table surface and a portal, mm 186
The width of the groove of the machine table, mm 8
Spindle:
Model ELTE, ТМРЕ4 14/2
Power, kW 5,6
The spindle rotation frequency, rpm 18 000
Cartridge type Collet – ER 25
Maximum shank diameter of the tool, mm 1-16
Move:
The greatest displacement along the axes (X, Y, Z) mm 3000, 3000, 500
Positioning accuracy, mm +/- 0,1
Positioning accuracy with installed magnetic ruler, mm +/- 0,03
Repeatability, mm +/- 0,05
The speed of rapid movements on the axes (X, Y, Z) m/min 60, 60, 15
The type of guide X, Y, Z Rail ball
The transfer type in the X, Y Gear rack (7th CL.), gear (6th CL.), m=2,387

 

The transfer type for Z axis Ball screw

d16*5, 5th CL.

Electrical equipment:
Drive type Synchronous servo SPS
The power of the motors of the axes X, Y, Z, kW 2*2, 2, 0,75
Type of CNC system Serocon with a remote control unit
Dimensions and weight
Machine overall dimensions (length, width, height), mm 3822, 3845, 2044
Weight of machine, kg (roughly) 2300

 

Chetyrehluchevoy milling machine Model 4:

The machine is designed for contour or 3D machining of wood, chipboard, MDF, plastic, Plexiglas, polyethylene, polyamide and similar materials. large dimensions.

 

Versatile design allows you to use it as a conventional three-axis milling machine, or with small operations to remove the desktop and install the rotary axis to turn it into a special tool which can process parts with dimensions (l, W, h): 1800х1800х1200 mm.

 

The advantages of the four-axis milling machine Model 4:

– ensuring the necessary rigidity and vibration resistance of the machine due to massive steel construction of the frame and portal

long-term stability of the geometrical sizes in a wide range of temperatures and mechanical loads

– use high precision ball screw with a smooth quiet running,

Ball screws have small friction losses,

– Ball screws have high load capacity,

high accuracy displacement

– the machine is equipped with a reliable, easy to install and configure device management and control over the movement.

 

The use of the four-axis milling machine Model 4:

mechanical engineering: manufacturing of machine parts and mechanisms, tools, molds, moulds, marking,etc.,

production of consumer goods: tools, devices, toys, models, interior elements,etc.

wood processing: cutting material, processing of Board composites, manufacturer of door fronts, panels, exclusive parquet, furniture, 3D reliefs,etc.

manufacturing of advertising production: milling and engraving of letters, signs, plaques, logos, Souvenirs, etc.

 

Technical characteristics of the four-axis milling machine Model 4:

Features: Value:
Parameters working area:
The maximum size of table working surface, mm 2500*2500
The maximum size of the workpiece installed on a rotating axis, mm 1800
The method of fixation of the workpiece With the help of mechanical clamps on the aluminum table with T-slots (table removable), the kit includes drive gear and shaft for rotary axes
The width of the groove of the machine table, mm 8
Spindle:
Model ELTE, ТМРЕ4 14/2
Power, kW 3
The spindle rotation frequency, rpm 18 000
Cartridge type Collet – ER 25
Move:
The greatest displacement along the axes (X, Y, Z) mm 2500, 2500, 900
Positioning accuracy, mm +/- 0,1
Positioning accuracy with installed magnetic ruler, mm +/- 0,03
Repeatability, mm +/- 0,02
The speed of rapid movements on the axes (X, Y, Z) m/min 60, 60, 15
The type of guide X, Y, Z Rail ball
The transfer type in the X, Y, Z Ball screw

d20*5, 5th CL.

 

Electrical equipment:
Drive type Synchronous servo stamp
The power of the motors of the axes X, Y, Z, kW Of 0.27, and 0.27, 0,07
Type of CNC system Serocon with a remote control unit
Dimensions and weight
Weight of machine, kg (roughly) 2100

 

Five-axis milling machine Modeler 5:

The machine has five axes (three linear and two angular) and used for manufacturing three-dimensional products from a wood and polymeric materials with maximum dimensions 2500х1590х1015 mm.

 

The machine can perform milling, drilling, reaming, tapping, boring and reaming the holes.

 

Advantages platicevo milling machine Modeler 5:

in the design of the machine used welded base part high rigidity,

the drive spindle head rotation (A axis, B) apply high-precision planetary reducer,

– the movement of the axes of the machine is provided with servo СПС25,

machine control is performed by means of CNC its own production – Servocom 1000,

– using the supplied drivers “Modelist – 5x” can be controlled directly from CAD programs.

 

Application platicevo milling machine Modeler 5:

manufacturing of forms for vacuum forming,

complex three-dimensional products of wood, MDF, plywood, plastic, composite materials,

manufacturing of master-models of color and black molding,

prototyping,

production of decorative elements, furniture.

 

Specifications platicevo milling machine Modeler 5:

Features: Value:
Parameters working area:
The maximum size of table working surface, mm 2500*1590
Distance from spindle nose to table surface, mm 1015
the greatest 215
The method of fixation of the workpiece With the help of mechanical clamps, mounting holes table M10
Spindle:
Model ELTE, ТМРЕ3 12/2
Power, kW 2
The spindle rotation frequency, rpm 18 000
Cartridge type Collet – ER 25
Maximum shank diameter of the tool, mm 1-16
Move:
The greatest displacement along the axes (X, Y, Z), mm (A, b), on 2500, 2500, 900, +/-110, +/-200
Positioning accuracy, mm +/- 0,023
Repeatability, mm +/- 0,01
The speed of rapid movements on the axes (X, Y, Z) m/min (A, b), o/h 10, 10, 10, 180, 180
The type of guide X, Y, Z Rolikovye
The transfer type in the X, Y Belt

 

The transfer type for Z axis Gear rack

 

The transfer type of the axes A, b Planetary reducer
Electrical equipment:
Drive type Synchronous servo SPS
The power of the motors in the X, Y, Z, A, b, kW 0,4, 0,4, 0,1, 0,4, 0,4,
Type of CNC system Serocon with a remote control unit
Dimensions and weight
Machine overall dimensions (length, width, height), mm 790-1060, 760, 770
Overall size of frame (length, width, height), mm 3348, 2860, 3898
Weight of machine, kg (roughly) 2000

 

Note: the description of technology on the example of machines MODEL 1, MODEL 3, MODEL 4, MODEL 5.