Table winding machine for transformers the counter of turns with an improvised manual stacker stepper motor coil ham price, buy toroidal on the Arduino to make the passport drawings manufacture of ordinary BU anchor device for wire in printer
Winding machine with intelligent systems for charging a given number of meters with accuracy up to 5cm.
Winding machine is intended to run arbitrary ring-winding on toroidal carcasses (transformers, toroidal coil) with high speed (up to 800 revolutions per minute) in the qualitative assessment.
Description:
Winding machine table SNT-0450ПБ is designed to execute arbitrary ring winding for toroidal carcasses (transformers, toroidal coils) with a speed of 800 revolutions per minute in the qualitative assessment.
Winding machine has the intelligent fuel delivery systems of a given number of meters with accuracy up to 5cm of the true count of turns with the use of the span sensor; a system stopping the machine in the break or end of the wire; the system automatically stops machine when winding in the top of the cliff.
Super powerful spool allows for winding multiturn coil without solder connections. Reliable tensioning system ensures high uniformity of winding wires.
Advantages:
– the winding of the wire on the torus, as on the number of turns and length of wire;
– the presence of dlinomer when winding wire on a spool;
– accurate count of the turns to transient sensor;
– rpm sensor spool;
– function sensor broken wire when it is wound on the spool and on the torus. Stops the machine in less than one turn when the wire break or the end. This feature works with three sensors: a speed sensor of the spool, the span and dlinomer. The machine monitors the sensors and deactivation of the sensor dlinomer or span of the sensor gives the command to stop the machine;
– the sensor close spool ensures that the machine only with the closed spool. Prevents damage to the spool, protects the operator from injury;
– support rollers of the spool located on the outer side of the spool. This design counteracts the centrifugal force tending to open the spool, reduces noises and protects the spool from the departure of rollers, especially when the wire from the spool almost the entire rewind;
– increased to 47 mm diameter rollers spool with bearings No. 80026 ensure durability of the machine;
program computer support. The possibility to program the winding not only on the machine but on the computer and transfer it using external memory card on the unit control of the machine and back;
protection program winding from outside interference. Machine blocks access to change the program if in connector external memory card is not inserted memory card. This mode can be deactivated by entering a code;
– various types of winding: series, speed, segment, logarithmic, etc.;
– system of protection from interference and power surges in the mains. Resistance to Russian grids;
– the mode of electrodynamic braking by the engine. Provides sharp stop of the spool when breakage or the end of the wire and at the end of the winding;
having two handles manual rotation of the spool, the researchers, facilitates the work of the machine;
– spool No. 4-7 are separated into two parts, which gives the ability to set and wind the Torah of the big sizes;
rotary table for coils has a range of outer diameters of the wound coils from 25 to 120 mm.;
– the ability to tilt the rotary table and adjust its height. This allows you to center the spool relative to the spool;
– the ease and speed of installation on the rotary table of the core and withdrawal of the coil. Spring-loaded pressing roller is quickly relegated to the eccentric of the coil, freeing it;
– easy operation and maintenance.
Application:
– arbitrary winding toroidal coils.
Specifications:
| Features: | Value: |
| Diameter of winding wire, mm | 0,08-0,6 (depending on number of spools) |
| Min. the inner diameter of the coil after winding (when the coils up to 20 mm mm | 9-32 |
| Diameter of spool, mm | 201 |
| The useful section of the spool Whn, mm2 | 5-170 |
| The average length of one turn on the spool, mm | 617-565 |
| Winding speed (at 70 Hz), rpm | 0-800 |
| Max diameter of the coil after winding, mm | 120 |
| Min. the outer diameter of the core, mm | 25 |
| Max. Coil height, mm | 40 |
| Height of spreader rollers, mm | 16 (32) |
| The diameter of the rollers of the block, mm | 35 |
| Max. the weight of the coil after winding, kg | 5 |
| The mechanism of a tension wire | spring (magnets) |
| Max asked the number of turns of the winding | 99999,9 |
| Max. twisting on the spool, kgf | 5 |
| Input power to the winding, kW | 0,18 |
| Control range torque, kg x m | 0-max |
| Type of motor winding | asynchronous |
| Type of transmission mechanism of the winding | Toothed belt |
| Sensor type counting the number of turns | optical |
| Readability account of the number of turns | 1 |
| Fan forced cooling | on demand |
| Type of transmission destacker | gear |
| Step layout, mm/Rev | 0,00121-24,2 |
| The distance of the transition between the sections, mm | 0,121-2420 |
| Max speed of spreader, mm/sec | 150 |
| Adjusting the pitch layout | electronic gearing |
| Available multiplicity crushing step layout | 0,5 |
| Number of speeds destacker | 20000 |
| Max. the force of the drive roller destacker, kgf | 10 |
| The number of drive rollers destacker | 2 |
| Material of rollers destacker | carbon-free vacuum rubber |
| The presence of line destacker | there |
| Engine type destacker | stepper |
| Recommended frequency of operation of the engine in Hz | 0 – 70 |
| Max possible frequency of operation of the engine in Hz | 120 |
| Time reversal destacker (min), h | 1/300 |
| The sensor close spool | limit switch |
| Dlinomer wire on the spool | there |
| A function of sensor wire breakage during winding on the spool | there |
| Modes of winding | start winding, Domotica |
| Architecture (open/closed) | open |
| Type of accommodation | table |
| Dimensions LxWxH :mechanism of winding,mm control unit, mm | 450х720х520. 420х260х360 |
| Weight control unit, kg | 35 |
| The presence of the protective screen | no |
| Nominal power consumption, kW | 0,26 |
| Voltage, frequency power supply, V/Hz | 220±10%/50±2% |
| Type of electrical protection IP | 44 |
| Climatic version | NF4.1 |
| The type of control unit | CNC |
| The ability to connect the pedal (start/stop) | * |
| The ability to connect intelligent pedal | * |
| Connectivity remote control | * |
| The presence of a lamp of illumination of the working area | * |
| Color scheme: RAL 7035 – grey, RAL 5018 – celadon | RAL 7035 |
| The ability to record data on a computer | there |
| The number of different repeated sections | 1-100 (00…99)/1-3000 |
| The number of programs (superprogram) data Bank 1 (only) | 1-10 (1-160) |
| Type tensioner | FNU – 2 |
| Type unwinding device | BSU-0,5 |
| Need fixing machine | no |
| The need to install the machine on anti-vibration mount | no |
| The number of operators required to operate the machine, man | 1 |
| Transport packaging | cardboard |
| The type of transport (assembled/disassembled/partially disassembled) | partially disassembled |
| The type of output data | led indicator |
| Type keyboard | button |
| The presence of removable storage drive | there |
| * | according to the additional agreement |
Note: the description of technology in example of the winding machine SNT-0450ПБ.
