Solid carbide cutting tools with nano-structured coating.
Solid carbide cutting tools with nano-structured coating (drill or cutter) is covered with a special nano-coating and processed according to a special technology method of vacuum deposition from the plasma. With the result that the wear resistance of the tool is increased in 2-2,5 times. The thickness of the nanostructured coating up to 20 µm, and a hardness of 25-30 GPA.
Solid carbide cutting tools with nano-structured coating (drill or cutter) is covered with a special nano and is processed by special technology – by the method of vacuum deposition of plasmaobtained by evaporation of material from metallic or metal-ceramic cathodes with deep alloying of the layers formed by coating the assisting ion beam.
With the result that the wear resistance of the tool is increased in 2-2,5 times. The thickness of the nanostructured coating up to 20 µm, and a hardness of 25-30 GPA.
The improvement of the technical characteristics (hardness, viscosity) of the instrument with nano-coating leads to a significant increase in productivity and cost reduction manufactured with the help of this tool products.
Solid carbide cutting tools made in the following forms:
– shape cutters of various types, with diameter 3…25 mm
– drill diameter 3…20 mm, depth processed 3D, 5D, 7D,
– core drills.
– the life cycle of the tool increases by 2.5 times,
– minimizes the downtime of the equipment,
– reduces the cost of regrinding the tool
– decrease the expenses on purchasing the tool,
– increased wear resistance of the tool by 2.5 times
– in 2-2,5 times more shooting metal,
– increase productivity,
– cost reduction manufactured with the help of this tool products.
|Microhardness by Vickers||2300+/-300||3500+/-500||2800+/-300||3300+/-300|
|The coefficient of friction (steel processing)||0,6||0,2||0,5||0,7|
|Max. operating temperature, oC||500||400||600||800|
|A preferred use||Universal coverage.||Milling and drilling of steels, are prone to sticking. Suitable for machining non-ferrous materials.||Milling and drilling of aluminum alloys and non-ferrous metals, machining fiberglass, nylon and polymers.||Milling and drilling of steels with high chromium content, high-temperature, heat-resistant steels and alloys, machining wet and dry processing.|
|Microhardness by Vickers||3000+/-300||3500+/-500||2000+/-200||3500+/-500|
|The coefficient of friction (steel processing)||0,4||0,7||0,3-0,4||0,2|
|Max. operating temperature, oC||800||900||600||800|
|Color||Silver||Black||Silver grey||Dark rose|
|A preferred use||Milling and drilling of structural (quenched) steels with low chromium content, titanium alloys, cast iron, machining with coolant.||High-performance milling and drilling the extremely abrasive or hard materials (steel with a hardness of more than 54 HRC), the processing of the material without coolant.||As a tool to pressure treatment. Cutting copper and other non-ferrous metals, shaping of metals. Shaping plastics with improved characteristics of the extraction of the forming tool.||Drilling of steels and alloys with hardness up to 44 HRC.|
– high-tech industries:
– aircraft engine,
– aerospace industry,
– energy and transport engineering
– other industries.