Lines for production of profiles of different types

Automated lines for production of profiles.

 

 

Automated lines for production of profiles from a metal strip by bending-rolling (including method of intense deformation) is designed for production of bent metal profiles, galvanized steel profiles for drywall, profiles for cladding facades of buildings and structures, such as siding, soffit, finishing elements, profiles, “the block house” and so forth.

 

Description

Advantages

The description of the automated line for the production of bent profiles

The automated lines for production of bent profiles

Technical characteristics of automatic lines for production of bent profiles

Description of the automated line for the production of profiles for gypsum Board

The automated line for the production of profiles for gypsum Board

Technical characteristics of the automated line for the production of profiles for gypsum Board

The description of the automated line for manufacturing of profile “block house”

The automated line for manufacturing of profile “block house”

Technical characteristics of the automated line for manufacturing of profile “block house”

 


Description:

Automated lines for production of profiles from metal strips by bending-rolling (including method of intense deformation) is designed for production of bent metal profiles, galvanized steel profiles for drywall, profiles for cladding facades of buildings and structures, such as siding, soffit, finishing elements, profiles, “the block house” and so forth.

 


Advantages:

– receive profiles of different cross-sectional shape;

obtaining profiles with a local thickening of the material in the zones of the bend;

– the production of profiles of difficult-to-deform aluminium, steel, including high-temperature alloys, titanium alloys and composite materials;

obtaining profiles with a given longitudinal curvature;

– receive profiles of any complexity cross-section 4-6 transitions flexible;

reducing the production costs of the profiles compared to traditional methods in 2-5 times;

– mobility equipment;

return the machine in less than one year;

– aboutequipment rapid tool change tube;

lines for production of profiles have low power;

withthe remaining of the line can be changed according to customer’s wishes.

 

The description of the automated line for the production of bent profiles:

The line is designed to produce bent metal sections of the workpiece width up to 700 mm and thickness from 2.5 mm to 5.0 mm.

Recommended material: low carbon and alloy steel, non-ferrous metals (aluminium) and their various alloys. In addition, can be used clad or bimetal materials (galvanized, etc.).

 

The automated lines for production of bent profiles:

1. Uncoiler roll. Designed for unwinding and feeding the coiled material in the profiling machine tool.

2. Atributele with plate-straightening machine. Designed for mechanical ochibka the edge of the roll with subsequent editing to obtain a flat sheet.

3. The cutting device. Designed for trimming the workpiece before welding.

4. Post welding. Designed for welding of workpiece cuts to ensure a continuous process of shaping the curved profile.

5. Machine bending and rolling. Designed for the production of bent profile a flexible-rolling of steel strip. On the machine frame along with the main the main nodes is set to the correct device and the device for cleaning and lubricating the tape. The transition from hire one profile view to another is done by replacing the forming rollers. The changeover time is 1-2 hours.

6. The machine is cutting. Designed for cutting the profile to length with a continuous supply profile.

7. Table receiving with the derailer. Designed to receive the finished parts and removing them from the work area.

8. The electronic control system. Intended for synchronization of all pieces of equipment included in the line.

 

Technical characteristics of automatic lines for production of bent profiles:

Features: Value:
Forming speed m/min. 8…12
Power consumption, kW, not more not more than 35
Power Supply, In 380
The number of staff, persons 2
Length, mm 16650
Width, mm 3000
Height, mm 1560

 

Description of the automated line for the production of profiles for gypsum Board:

The line is designed for manufacturing of galvanized steel profiles for drywall installation. This line also allows you to get profiles for cladding facades of buildings and structures, such as siding, soffit and additional elements.

Recommended material:

galvanized or plain carbon steel;

rolled coiled sheet with a decorative and protective lacquer coating.

 

The automated line for the production of profiles for gypsum Board:

1. Uncoiler roll. Designed for unwinding and feeding the coiled material in the bending and rolling machine.

2. Device perforation. Designed to punch holes in the tape with a continuous supply of tape.

3. Bending and rolling machine. Designed for manufacturing small-curved profile and flexible rolling (including “method of intense deformation”) of the various metal tapes with σВ less than 390 MPa. On the machine frame is set to the correct device and the device for cleaning and lubricating the tape. The transition from hire one profile view to another is done by replacing the forming rollers. The changeover time is 1-2 hours.

4. The device segments. Designed for cutting the profile to length with a continuous supply profile.

5. Table receiving with the derailer. Designed to receive the finished parts and removing them from the work area.

6. The electronic control system. It is intended to set the length of the cutting part and the pitch of the perforations, indicating the number of manufactured parts.

 

Technical characteristics of the automated line for the production of profiles for gypsum Board:

Features: Value:
Material thickness, mm to 0.6
Forming speed m/min. 20-25
Power consumption, kW 7,5
Power Supply, In 380
The number of staff, persons 2
Length, mm 14000
Width, mm 2000
Height, mm 1600

 

The description of the automated line for manufacturing of profile “block house”:

The line is designed for producing wall profiles of the “block house”.

Recommended material: low carbon and alloy steels, non-ferrous metals (aluminium) and their various alloys. In addition, can be used clad or bimetal materials (painted, galvanized, etc.).

 

The automated line for manufacturing of profile “block house”:

1. Uncoiler roll. Designed for unwinding and feeding the coiled material in the profiling machine tool.

2. Machine profiling.

3. The cutting device.

4. Table receiving with the derailer. Designed to receive the finished parts and removing them from the work area.

5. The electronic control system. Intended for synchronization of all pieces of equipment included in the line.

 

Technical characteristics of the automated line for manufacturing of profile “block house”:

Features: Value:
Forming speed m/min. 7…10
Power consumption, kW, not more no more than 12
Power Supply, In 380
The number of staff, persons 1
Length, mm 12350
Width, mm 1750
Height, max, mm 2300