Automation and robotization of production of domestic robots and robotic systems.
Automation and robotics of industrial robots and robotic systems allows to increase labor productivity, ensure stable quality of products, to reduce the share of workers employed in different spheres of production, especially in difficult conditions.
Automation and robotization of production — is the process of developing machine production, in which operational functions previously performed by a human, including mechanisms, are sent to the devices, automatic devices and robots.
Prior to the introduction of automation and robotization, the replacement of physical labor has occurred through mechanization of basic and auxiliary operations of the production process. The introduction of automation and robotics in manufacturing can significantly improve the performance and technical equipment of labor, to ensure the stable quality of products, to reduce the share of workers employed in different spheres of production, especially in difficult conditions.
The basis of automation and robotics of production is the use of robots and manipulators, performing various production functions.
On the basis of robot manipulators are created robotic systems for various purposes:
– laser cutting and welding,
– cutting with high pressure water,
– arc cutting and welding,
– air-plasma cutting and welding,
– loading and unloading purpose
– and so forth.
Robot manipulator Gelios 20 is an anthropomorphic 6–power robot domestic design with local control system and a payload of 20 kg.
– fast payback
– exclusion of human factor influence on Assembly-line production, as well as during monotonous work requiring high precision,
– improving the accuracy of technological operations and to improve their quality,
– rational use of production facilities,
– excluding the impact of harmful factors on personnel in industries with high risk.
Robot manipulator Gelios 20 can be used to control the spatial position of workpieces and tools in the framework of technological processes:
– laser welding of complex spatial structures made of thin sheet metal,
arc and plasma welding of metal pieces of not more than 20 kg,
– handling, unloading and loading
– and so on technological processes.
|Load, kg||payload 20|
|the additional load on the 3rd link–35 kg|
|The number of degrees of mobility||6|
|Weight (approximately) kg||365|
|The type of kinematics||anthropomorphic|
|The maximum error of repeatability, mm||±0,5|
|The maximum departure of the hands from the 1st axis, mm||1576|
|Flange type tool||DIN/ISO 9409-1–A100|
|The angles of rotation of axes||1–I – 350°|
|2–I – 30°,+90°|
|3–I – ± 61° 30′|
|4–I – ±350°|
|5–I – ± 130°|
|6–I – ± 360°|
|The control system includes||high-speed computing unit|
|the integrated PLC controller standard programming МЭК61131|
|The servo amplifiers||with high-speed EtherCAT interface|
|Programming||in G–code, DIN standard 66025|
|High-level teams||subroutines, loops, counters…|
|Interpolation||linear, circular, cylindrical|
|Moving||contour and point-to-point|
Note: the description of technology on the example of robot manipulator Gelios 20.